EXPERT-LEVEL TROUBLESHOOTING & MAINTENANCE

DURATION : 1 MONTHS (60Hrs.)

Preventive Maintenance
Maintenance Schedule preparation
Electrical Control Circuit
Development Electrical
VFD Drive Installation &
Energy Monitoring System using
SCADA Troubleshooting PLC
Corrective Actions PLC Error Codes
Troubleshooting

  1. Introduction to servo motors and drives
  2. Importance of servo systems in automation
  3. Working Principle of Servo Motors
  4. Understanding servo motor construction and operation
  1. Principles of feedback control in servo system
  2. Types of Servo Motors
  3. Different types of servo motors: AC servo, DC servo, and stepper motors
  4. Selection criteria based on application requirements
  5. Servo Drives and Controllers
  1. Functions and features of servo drives
  2. Programming servo controllers for motion control tasks
  3. Servo System Setup and Configuration
  1. Installation and wiring of servo motors and drives
  2. Parameter configuration for optimal performance
  3. Motion Control Programming
  4. Programming motion profiles for servo motors
  1. Trajectory planning and motion synchronization
  2. Applications of Servo Systems
  3. Industrial applications of servo systems in robotics, CNC machining, and packaging
  4. Case studies and examples of servo-controlled systems
  1. Troubleshooting and Maintenance
  2. Common issues and troubleshooting techniques in servo systems
  3. Preventive maintenance practices for prolonged system lifespan
  4. Review
  1. Internet of Things (IoT) in Industrial Automation
  2. Introduction to IoT
  3. Definition and concept of IoT
  4. Evolution and significance of IoT in industrial automation
  1. Components of IoT Ecosystem
  2. Communication protocols (e.g., MQTT, CoAP)
  3. Edge devices and gateways
  1. IoT Architecture
  2. Layers of IoT architecture (Perception, Network, Middleware, Application)
  3. Role of cloud computing in IoT
  4. Integration of PLCs with IoT
  1. Interfacing PLCs with IoT devices
  2. Data acquisition and transmission from PLCs to IoT platforms
  3. IoT Platforms and Solutions
  4. Overview of IoT platforms (e.g., AWS IoT, Azure IoT, Google Cloud IoT)
  1. Application development and deployment for industrial IoT
  2. Data Analytics and Machine Learning in IoT
  3. Data preprocessing and analysis techniques
  4. Predictive maintenance and anomaly detection using machine learning algorithms
  5. IoT Security and Privacy
  6. Security challenges in IoT deployments
  1. Best practices for securing IoT systems and data
  2. Industrial IoT Applications and Case Studies
  3. Smart manufacturing
  4. Predictive maintenance
  5. Asset tracking and monitoring
  6. Energy management.
  1. Preventive Maintenance
  2. Productive Devices
  3. Maintenance Schedule preparation
  1. Electrical Control Circuit Development
  2. Electrical Drawing Analysis
  1. VFD Drive Installation & Parameters in Motors \
  2. VFD Error Codes & Corrective Actions
  3. Current Control in Motors
  1. Energy Monitoring System using SCADA
  2. Troubleshooting PLC Corrective Actions
  3. PLC Error Codes
  1. Troubleshooting SERVO Motors & Drives
  2. SERVO DRIVE Parameter settings
  3. Servo Error Codes Corrective Actions
  1. Instruments Controls Wiring & Maintenance (Sensors, Controllers, Process Indicators)
  2. Earthing
  3. Review
  1. Introduction to switch gears & accessories
  2. Basics of control & power drawings
  1. General protection involved in panel
  2. Load management (connected load, running load, load factor)
  1. Indications (Ammeter, Volt Meter, PF & KW Meter etc.)
  2. Preparation of general arrangement diagrams, busbar sizing
  1. Electrical protection
  2. Preparation of power & control circuits
  1. General wiring guidelines / practices
  2. Maintenance & troubleshooting of control circuits in live panels
  1. Designing Power & Control Drawings through AutoCad
  2. Review.
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