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DIPLOMA IN INDUSTRIAL AUTOMATION

DURATION : 30 DAYS (60 Hrs.)

PLC – Any 1 brand of PLC (Schneider, Siemens, Delta) SCADA-1, HMI-1, VFD-1 .

CERTIFIED AUTOMATION ENGINEER

DURATION : 1.5 MONTHS (120Hrs.)

PLC – Any 2 brands of PLC (Schneider, Allen Bradley, Siemens, Delta) SCADA-1 , HMI-2 , VFD-2 .

ADVANCED AUTOMATION SYSTEM PROFESSIONAL

DURATION : 2 MONTHS (160Hrs.)

PLC – Any 3 brands of PLC( Schneider, Allen Bradley, Siemens, Delta, ), SCADA-1 , HMI-2 , VFD-2 .

MASTER OF INDUSTRIAL AUTOMATION

DURATION : 3 MONTHS (240Hrs.)

PLC – 4 brands of PLC( Schneider, Allen Bradley, Siemens, Delta), SCADA, HMI, VFD, PLC Wiring and Control Panel Wiring and IIOT Concepts.

EXPERT-LEVEL TROUBLESHOOTING & MAINTENANCE

DURATION : 1 MONTHS (60Hrs.)

Preventive Maintenance Maintenance Schedule preparation Electrical Control Circuit Development Electrical VFD Drive Installation & Energy Monitoring System using SCADA Troubleshooting PLC Corrective Actions PLC Error Codes Troubleshooting
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DIPLOMA IN INDUSTRIAL AUTOMATION

DURATION : 30 DAYS (60 Hrs.)

PLC – Any 1 brand of PLC (Schneider, Siemens, Delta) SCADA-1, HMI-1, VFD-1 .
  1. Introduction to Electrical Engineering
  2. Applications used in industries
  3. Basic Concepts of Electricity
  4. Ohm’s Law
  1. Electrical Components and Symbols
  2. Electrical Circuit Analysis
  3. Relay logics and circuits
  1. Series and Parallel Circuits
  2. Voltage, Current, and Resistance
  3. Power and Energy in Electrical Systems
  1. Electrical machines(Motors and Types)
  2. Electrical Safety Practices
  1. Contactor – Latching/ Holding/ Retaining
  2. Timer – On delay/ OFF delay
  3. OLR, and SMPS
  4. Necessity of Motor Starters
  5. Direct online starters
  6. Motor – Forward Reversal with Interlocks
  7. Star-delta Starter
  1. Importance of Relay
  2. Relay
  3. Latching/ Holding/ Retaining
  4. Relay wiring with Logic gates
  5. Limit switch
  6. Reed switch
  7. Solenoid
  8. Actuators
  1. Overview
  2. Introduction to PLC
  3. Advantages of PLC Control Panel
  4. Architecture of PLC
  5. Working principle of PLC
  6.  
  1. PLC type and selection details
  2. Hardware configuration
  3. Software Explanation
  4. Communication details
  1. Online & Diagnostics
  2. Memory management
  3. Different types of Inputs and Outputs
  4. Concept of Digital I/O
  5. Concept of Analog I/O
  1. Concept of PLC scan cycle
  2. Maintenance and troubleshooting of PLC
  3. Selection of PLC
  4. Wiring of PLC
  5.  
  1. Source type input wiring
  2. Sink type input wiring
  3. Transistor type output wiring
  4. Relay type output wiring
  1. Various transmitters / sensors used in industrial applications
  2. Position sensor: Photo electric, proximity sensor, encoder)
  3. working principle, types selection guidelines
  4. Flow measurement, working principle, types, selection guidelines
  5. Pressure measurement, working principle, types, selection guidelines
  6. Load measurement, load cells
  7. Level measurement, working principle, types, selection guidelines
  8. Solenoid valves, control valves, smart transmitters
  9. Instrument transformers (CT,VT)
  10. Process control basics, closed & open loop control
  11. Process controllers (on-off, proportional, PID.
  1. Programming Language – Ladder diagram
  2. Device configuration – Start / Stop CPU
  3. Addressing details Digital, I/O’s
  4. Addressing details Analog, I/O’s
  5. Data Types – Bool, Integer, Real, Word, Dword
  6. Compile –Download, Upload program
  7.  
  1. Bit logic – NO, NC, NOT, SET, RESET, POSITIVE & NEGATIVE EDGE
  2. Timer – ON Delay, OFF Delay, Retentive Timer, Pulse Timer
  3. Counter – UP Counter, Down Counter, UPDOWN Counter
  4. Comparator – >, <, =
  5. Move Function
  6.  
  1. Data type Conversion – ROUND, TRUNC, CEIL, FLOOR
  2. Math Functions – ADD, SUB, MUL, DIV, MOD, ABS, NEG
  3. Program control – CJ, CALL, LABEL, RETURN, MC, MCR.
  1. Programming Language – Ladder diagram, FBD, STL
  2. Function Block, Functions – OB, FB, FC, DB
  3. Table, Cross reference
  4. Analog Configuration
  5. Analog signals 0v to 10v DC, 4mA to 20mA DC
  6. Adjusting gain & offset in A/D conversion
  7. Adjusting gain & offset in D/A conversion
  8. Scale function
  1. PID Configuration
  2. Real Time Clock – RTC
  3. High Speed Counter – HSC
  4. Pulse Train Output – PTO
  5. Libraries
  6. PDF conversion
  7. Real Time Applications
  8.  
  1. Understanding the basic techniques of controlling an AC motor.
  2. Block Diagram of VFD
  3. How an AC drive is constructed, and how the various protection features work
  4. Operation of the AC drive.
  5. AC drive range and specification.
  6. Motor Nameplate – Drive
  7. Modes of Control
  8. V/F Control
  9. Speed & Torque
  10. Vector control
  11. Auto Tuning / ID Run
  12. Frequency Reference Setting
  13. Acceleration and De-Acceleration Control
  14. Forward and Reverse control
  15. Monitor / Display parameter
  16. Parameter Selection
  17. Parameter programming
  18. Set points
  19. Multi-speed control
  20. External speed control by Analog Input / Analog output
  21. Remote control
  22. Jogging concept
  23. Dynamic Braking
  24. Master slave concept
  25. Braking resistor
  26. Communication with PLC
  1. Getting started with HMI
  2. Creating applications, creating tags
  3. Downloading /uploading programs
  4. Creating alarm messages
  5. Communication with PLC
  6. Fault diagnostics
  7. New Window Creation & Linking.
  8. Button Creation and design.
  9. Output Design.
  1. Numeric Scaling and Demonstration.
  2. Multi-State Word Lamps and Switches.
  3. Alarm creation.
  4. Log Creation and Monitoring.
  5. Admin and User Role Creation and Security Assigned
  6. Trend Graph.
  7. Controlling field Devices.
  8. Tricks & Tips.
  1. Introduction to HMI / SCADA
  2. Software Explanation
  3. Download and uploading the programs
  4. IP address configuration
  5. Making New Project
  6. Features of SCADA.
  1. Difference Between SCADA and HMI
  2. Difference Between SCADA and PLC
  3. Making and Editing New Graphic Display
  4. Scada Tags – Memory, I/O, Discrete, Real, Integer, message
  5. Runtime, Development
  6. Animation
  7. Movement, Filling, Visibility, Blinking, Orientation, Height width,
  1. Tag creation
  2. Trend Details
  3. Real-time trend
  4. Historical trend
  5. Function Keys
  6. DDE / Suite link protocols
  7. Alarms and Events Details
  8. Security Control.
  1. Activity Recap
  2. Role plays and Feedback
  3. Trainer Insights
  4. Closing Remark
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CERTIFIED AUTOMATION ENGINEER

DURATION : 1.5 MONTHS (120Hrs.)

PLC – Any 2 brands of PLC
(Schneider, Allen Bradley, Siemens, Delta)
SCADA-1 , HMI-1 , VFD-2 .

  1. Introduction to Electrical Engineering
  2. Applications used in industries
  3. Basic Concepts of Electricity
  4. Ohm’s Law
  1. Electrical Components and Symbols
  2. Electrical Circuit Analysis
  3. Relay logics and circuits
  1. Series and Parallel Circuits
  2. Voltage, Current, and Resistance
  3. Power and Energy in Electrical Systems
  1. Electrical machines(Motors and Types)
  2. Electrical Safety Practices
  1. Contactor – Latching/ Holding/ Retaining
  2. Timer – On delay/ OFF delay
  3. OLR, and SMPS
  4. Necessity of Motor Starters
  5. Direct online starters
  6. Motor – Forward Reversal with Interlocks
  7. Star-delta Starter
  1. Importance of Relay
  2. Relay
  3. Latching/ Holding/ Retaining
  4. Relay wiring with Logic gates
  5. Limit switch
  6. Reed switch
  7. Solenoid
  8. Actuators
  1. Overview
  2. Introduction to PLC
  3. Advantages of PLC Control Panel
  4. Architecture of PLC
  5. Working principle of PLC
  1. PLC type and selection details
  2. Hardware configuration
  3. Software Explanation
  4. Communication details
  1. Online & Diagnostics
  2. Memory management
  3. Different types of Inputs and Outputs
  4. Concept of Digital I/O
  5. Concept of Analog I/O
  1. Concept of PLC scan cycle
  2. Maintenance and troubleshooting of PLC
  3. Selection of PLC
  4. Wiring of PLC
  1. Source type input wiring
  2. Sink type input wiring
  3. Transistor type output wiring
  4. Relay type output wiring
  1. Various transmitters / sensors used in industrial applications
  2. Position sensor: Photo electric, proximity sensor, encoder)
  3. working principle, types selection guidelines
  4. Flow measurement, working principle, types, selection guidelines
  5. Pressure measurement, working principle, types, selection guidelines
  6. Load measurement, load cells
  7. Level measurement, working principle, types, selection guidelines
  8. Solenoid valves, control valves, smart transmitters
  9. Instrument transformers (CT,VT)
  10. Process control basics, closed & open loop control
  11. Process controllers (on-off, proportional, PID.
  1. Programming Language – Ladder diagram
  2. Device configuration – Start / Stop CPU
  3. Addressing details Digital, I/O’s
  4. Addressing details Analog, I/O’s
  5. Data Types – Bool, Integer, Real, Word, Dword
  6. Compile –Download, Upload program.
  1. Bit logic – NO, NC, NOT, SET, RESET, POSITIVE & NEGATIVE EDGE
  2. Timer – ON Delay, OFF Delay, Retentive Timer, Pulse Timer
  3. Counter – UP Counter, Down Counter, UPDOWN Counter
  4. Comparator – >, <, =
  5. Move Function
  1. Data type Conversion – ROUND, TRUNC, CEIL, FLOOR
  2. Math Functions – ADD, SUB, MUL, DIV, MOD, ABS, NEG
  3. Program control – CJ, CALL, LABEL, RETURN, MC, MCR
  1. Programming Language – Ladder diagram, FBD, STL
  2. Function Block, Functions – OB, FB, FC, DB
  3. Table, Cross reference
  4. Analog Configuration
  5. Analog signals 0v to 10v DC, 4mA to 20mA DC
  6. Adjusting gain & offset in A/D conversion
  7. Adjusting gain & offset in D/A conversion
  8. Scale function
  1. PID Configuration
  2. Real Time Clock – RTC
  3. High Speed Counter – HSC
  4. Pulse Train Output – PTO
  5. Libraries
  6. PDF conversion
  7. Real Time Applications
  1. Understanding the basic techniques of controlling an AC motor.
  2. Block Diagram of VFD
  3. How an AC drive is constructed, and how the various protection features work
  4. Operation of the AC drive.
  5. AC drive range and specification.
  6. Motor Nameplate – Drive
  7. Modes of Control
  8. V/F Control
  9. Speed & Torque
  10. Vector control
  11. Auto Tuning / ID Run
  12. Frequency Reference Setting
  13. Acceleration and De-Acceleration Control
  14. Forward and Reverse control
  15. Monitor / Display parameter
  16. Parameter Selection
  17. Parameter programming
  18. Set points
  19. Multi-speed control
  20. External speed control by Analog Input / Analog output
  21. Remote control
  22. Jogging concept
  23. Dynamic Braking
  24. Master slave concept
  25. Braking resistor
  26. Communication with PLC
  1. Programming Language – Ladder diagram
  2. Device configuration – Start / Stop CPU
  3. Addressing details Digital, I/O’s
  4. Addressing details Analog, I/O’s
  5. Data Types – Bool, Integer, Real, Word, Dword
  6. Compile –Download, Upload program.
  1. Bit logic – NO, NC, NOT, SET, RESET, POSITIVE & NEGATIVE EDGE
  2. Timer – ON Delay, OFF Delay, Retentive Timer, Pulse Timer
  3. Counter – UP Counter, Down Counter, UPDOWN Counter
  4. Comparator – >, <, =
  5. Move Function
  1. Data type Conversion – ROUND, TRUNC, CEIL, FLOOR
  2. Math Functions – ADD, SUB, MUL, DIV, MOD, ABS, NEG
  3. Program control – CJ, CALL, LABEL, RETURN, MC, MCR
  1. Programming Language – Ladder diagram, FBD, STL
  2. Function Block, Functions – OB, FB, FC, DB
  3. Table, Cross reference
  4. Analog Configuration
  5. Analog signals 0v to 10v DC, 4mA to 20mA DC
  6. Adjusting gain & offset in A/D conversion
  7. Adjusting gain & offset in D/A conversion
  8. Scale function
  1. PID Configuration
  2. Real Time Clock – RTC
  3. High Speed Counter – HSC
  4. Pulse Train Output – PTO
  5. Libraries
  6. PDF conversion
  7. Real Time Applications
  1. Understanding the basic techniques of controlling an AC motor.
  2. Block Diagram of VFD
  3. How an AC drive is constructed, and how the various protection features work
  4. Operation of the AC drive.
  5. AC drive range and specification.
  6. Motor Nameplate – Drive
  7. Modes of Control
  8. V/F Control
  9. Speed & Torque
  10. Vector control
  11. Auto Tuning / ID Run
  12. Frequency Reference Setting
  13. Acceleration and De-Acceleration Control
  14. Forward and Reverse control
  15. Monitor / Display parameter
  16. Parameter Selection
  17. Parameter programming
  18. Set points
  19. Multi-speed control
  20. External speed control by Analog Input / Analog output
  21. Remote control
  22. Jogging concept
  23. Dynamic Braking
  24. Master slave concept
  25. Braking resistor
  26. Communication with PLC
  1. Programming Language – Ladder diagram
  2. Device configuration – Start / Stop CPU
  3. Addressing details Digital, I/O’s
  4. Addressing details Analog, I/O’s
  5. Data Types – Bool, Integer, Real, Word, Dword
  6. Compile –Download, Upload program.
  1. Bit logic – NO, NC, NOT, SET, RESET, POSITIVE & NEGATIVE EDGE
  2. Timer – ON Delay, OFF Delay, Retentive Timer, Pulse Timer
  3. Counter – UP Counter, Down Counter, UPDOWN Counter
  4. Comparator – >, <, =
  5. Move Function
  1. Data type Conversion – ROUND, TRUNC, CEIL, FLOOR
  2. Math Functions – ADD, SUB, MUL, DIV, MOD, ABS, NEG
  3. Program control – CJ, CALL, LABEL, RETURN, MC, MCR
  1. Programming Language – Ladder diagram, FBD, STL
  2. Function Block, Functions – OB, FB, FC, DB
  3. Table, Cross reference
  4. Analog Configuration
  5. Analog signals 0v to 10v DC, 4mA to 20mA DC
  6. Adjusting gain & offset in A/D conversion
  7. Adjusting gain & offset in D/A conversion
  8. Scale function
  1. PID Configuration
  2. Real Time Clock – RTC
  3. High Speed Counter – HSC
  4. Pulse Train Output – PTO
  5. Libraries
  6. PDF conversion
  7. Real Time Applications
  1. Understanding the basic techniques of controlling an AC motor.
  2. Block Diagram of VFD
  3. How an AC drive is constructed, and how the various protection features work
  4. Operation of the AC drive.
  5. AC drive range and specification.
  6. Motor Nameplate – Drive
  7. Modes of Control
  8. V/F Control
  9. Speed & Torque
  10. Vector control
  11. Auto Tuning / ID Run
  12. Frequency Reference Setting
  13. Acceleration and De-Acceleration Control
  14. Forward and Reverse control
  15. Monitor / Display parameter
  16. Parameter Selection
  17. Parameter programming
  18. Set points
  19. Multi-speed control
  20. External speed control by Analog Input / Analog output
  21. Remote control
  22. Jogging concept
  23. Dynamic Braking
  24. Master slave concept
  25. Braking resistor
  26. Communication with PLC
  1. Introduction to HMI / SCADA
  2. Software Explanation
  3. Download and uploading the programs.
  1. IP address configuration
  2. Making New Project
  3. Features of SCADA
  1. Difference Between SCADA and HMI
  2. Difference Between SCADA and PLC
  3. Making and Editing New Graphic Display
  1. Scada Tags – Memory, I/O, Discrete, Real, Integer, message
  2. Runtime, Development
  3. Animation
  4. Movement, Filling, Visibility, Blinking, Orientation, Height width,
  1. Tag creation
  2. Trend Details
  3. Real-time trend
  4. Historical trend
  1. Function Keys
  2. DDE / Suite link protocols
  3. Alarms and Events Details
  4. Security Control
Edit Content

ADVANCED AUTOMATION SYSTEM PROFESSIONAL

DURATION : 2 MONTHS (160Hrs.)

PLC – Any 3 brands of PLC( Schneider, Allen Bradley, Siemens, Delta, ), SCADA-1 , HMI-2 , VFD-2 .
  1. Introduction to Electrical Engineering
  2. Applications used in industries
  3. Basic Concepts of Electricity
  4. Ohm’s Law
  1. Electrical Components and Symbols
  2. Electrical Circuit Analysis
  3. Relay logics and circuits
  1. Series and Parallel Circuits
  2. Voltage, Current, and Resistance
  3. Power and Energy in Electrical Systems
  1. Electrical machines(Motors and Types)
  2. Electrical Safety Practices
  1. Contactor – Latching/ Holding/ Retaining
  2. Timer – On delay/ OFF delay
  3. OLR, and SMPS
  4. Necessity of Motor Starters
  5. Direct online starters
  6. Motor – Forward Reversal with Interlocks
  7. Star-delta Starter
  1. Importance of Relay
  2. Relay
  3. Latching/ Holding/ Retaining
  4. Relay wiring with Logic gates
  5. Limit switch
  6. Reed switch
  7. Solenoid
  8. Actuators
  1. Overview
  2. Introduction to PLC
  3. Advantages of PLC Control Panel
  4. Architecture of PLC
  5. Working principle of PLC
  1. PLC type and selection details
  2. Hardware configuration
  3. Software Explanation
  4. Communication details
  1. Online & Diagnostics
  2. Memory management
  3. Different types of Inputs and Outputs
  4. Concept of Digital I/O
  5. Concept of Analog I/O
  1. Concept of PLC scan cycle
  2. Maintenance and troubleshooting of PLC
  3. Selection of PLC
  4. Wiring of PLC
  1. Source type input wiring
  2. Sink type input wiring
  3. Transistor type output wiring
  4. Relay type output wiring
  1. Various transmitters / sensors used in industrial applications
  2. Position sensor: Photo electric, proximity sensor, encoder)
  3. working principle, types selection guidelines
  4. Flow measurement, working principle, types, selection guidelines
  5. Pressure measurement, working principle, types, selection guidelines
  6. Load measurement, load cells
  7. Level measurement, working principle, types, selection guidelines
  8. Solenoid valves, control valves, smart transmitters
  9. Instrument transformers (CT,VT)
  10. Process control basics, closed & open loop control
  11. Process controllers (on-off, proportional, PID.
  1. Programming Language – Ladder diagram
  2. Device configuration – Start / Stop CPU
  3. Addressing details Digital, I/O’s
  4. Addressing details Analog, I/O’s
  5. Data Types – Bool, Integer, Real, Word, Dword
  6. Compile –Download, Upload program.
  1. Bit logic – NO, NC, NOT, SET, RESET, POSITIVE & NEGATIVE EDGE
  2. Timer – ON Delay, OFF Delay, Retentive Timer, Pulse Timer
  3. Counter – UP Counter, Down Counter, UPDOWN Counter
  4. Comparator – >, <, =
  5. Move Function
  1. Data type Conversion – ROUND, TRUNC, CEIL, FLOOR
  2. Math Functions – ADD, SUB, MUL, DIV, MOD, ABS, NEG
  3. Program control – CJ, CALL, LABEL, RETURN, MC, MCR
  1. Programming Language – Ladder diagram, FBD, STL
  2. Function Block, Functions – OB, FB, FC, DB
  3. Table, Cross reference
  4. Analog Configuration
  5. Analog signals 0v to 10v DC, 4mA to 20mA DC
  6. Adjusting gain & offset in A/D conversion
  7. Adjusting gain & offset in D/A conversion
  8. Scale function
  1. PID Configuration
  2. Real Time Clock – RTC
  3. High Speed Counter – HSC
  4. Pulse Train Output – PTO
  5. Libraries
  6. PDF conversion
  7. Real Time Applications
  1. Understanding the basic techniques of controlling an AC motor.
  2. Block Diagram of VFD
  3. How an AC drive is constructed, and how the various protection features work
  4. Operation of the AC drive.
  5. AC drive range and specification.
  6. Motor Nameplate – Drive
  7. Modes of Control
  8. V/F Control
  9. Speed & Torque
  10. Vector control
  11. Auto Tuning / ID Run
  12. Frequency Reference Setting
  13. Acceleration and De-Acceleration Control
  14. Forward and Reverse control
  15. Monitor / Display parameter
  16. Parameter Selection
  17. Parameter programming
  18. Set points
  19. Multi-speed control
  20. External speed control by Analog Input / Analog output
  21. Remote control
  22. Jogging concept
  23. Dynamic Braking
  24. Master slave concept
  25. Braking resistor
  26. Communication with PLC
  1. Programming Language – Ladder diagram
  2. Device configuration – Start / Stop CPU
  3. Addressing details Digital, I/O’s
  4. Addressing details Analog, I/O’s
  5. Data Types – Bool, Integer, Real, Word, Dword
  6. Compile –Download, Upload program.
  1. Bit logic – NO, NC, NOT, SET, RESET, POSITIVE & NEGATIVE EDGE
  2. Timer – ON Delay, OFF Delay, Retentive Timer, Pulse Timer
  3. Counter – UP Counter, Down Counter, UPDOWN Counter
  4. Comparator – >, <, =
  5. Move Function
  1. Data type Conversion – ROUND, TRUNC, CEIL, FLOOR
  2. Math Functions – ADD, SUB, MUL, DIV, MOD, ABS, NEG
  3. Program control – CJ, CALL, LABEL, RETURN, MC, MCR
  1. Programming Language – Ladder diagram, FBD, STL
  2. Function Block, Functions – OB, FB, FC, DB
  3. Table, Cross reference
  4. Analog Configuration
  5. Analog signals 0v to 10v DC, 4mA to 20mA DC
  6. Adjusting gain & offset in A/D conversion
  7. Adjusting gain & offset in D/A conversion
  8. Scale function
  1. PID Configuration
  2. Real Time Clock – RTC
  3. High Speed Counter – HSC
  4. Pulse Train Output – PTO
  5. Libraries
  6. PDF conversion
  7. Real Time Applications
  1. Understanding the basic techniques of controlling an AC motor.
  2. Block Diagram of VFD
  3. How an AC drive is constructed, and how the various protection features work
  4. Operation of the AC drive.
  5. AC drive range and specification.
  6. Motor Nameplate – Drive
  7. Modes of Control
  8. V/F Control
  9. Speed & Torque
  10. Vector control
  11. Auto Tuning / ID Run
  12. Frequency Reference Setting
  13. Acceleration and De-Acceleration Control
  14. Forward and Reverse control
  15. Monitor / Display parameter
  16. Parameter Selection
  17. Parameter programming
  18. Set points
  19. Multi-speed control
  20. External speed control by Analog Input / Analog output
  21. Remote control
  22. Jogging concept
  23. Dynamic Braking
  24. Master slave concept
  25. Braking resistor
  26. Communication with PLC
  1. Programming Language – Ladder diagram
  2. Device configuration – Start / Stop CPU
  3. Addressing details Digital, I/O’s
  4. Addressing details Analog, I/O’s
  5. Data Types – Bool, Integer, Real, Word, Dword
  6. Compile –Download, Upload program.
  1. Bit logic – NO, NC, NOT, SET, RESET, POSITIVE & NEGATIVE EDGE
  2. Timer – ON Delay, OFF Delay, Retentive Timer, Pulse Timer
  3. Counter – UP Counter, Down Counter, UPDOWN Counter
  4. Comparator – >, <, =
  5. Move Function
  1. Data type Conversion – ROUND, TRUNC, CEIL, FLOOR
  2. Math Functions – ADD, SUB, MUL, DIV, MOD, ABS, NEG
  3. Program control – CJ, CALL, LABEL, RETURN, MC, MCR
  1. Programming Language – Ladder diagram, FBD, STL
  2. Function Block, Functions – OB, FB, FC, DB
  3. Table, Cross reference
  4. Analog Configuration
  5. Analog signals 0v to 10v DC, 4mA to 20mA DC
  6. Adjusting gain & offset in A/D conversion
  7. Adjusting gain & offset in D/A conversion
  8. Scale function
  1. PID Configuration
  2. Real Time Clock – RTC
  3. High Speed Counter – HSC
  4. Pulse Train Output – PTO
  5. Libraries
  6. PDF conversion
  7. Real Time Applications
  1. Comparation of PLCs
  2. Reviews
  3. Discussion
  1. Getting started with HMI
  2. Creating applications, creating tags
  3. Downloading /uploading programs.
  1. Creating alarm messages
  2. Communication with PLC
  3. Fault diagnostics
  1. New Window Creation & Linking.
  2. Button Creation and design.
  3. Output Design.
  1. Numeric Scaling and Demonstration.
  2. Multi-State Word Lamps and Switches.
  3. Alarm creation.
  1. Log Creation and Monitoring.
  2. Admin and User Role Creation and Security Assigned
  3. Trend Graph.
  1. Controlling field Devices.
  2. Tricks & Tips.
  1. Getting started with HMI
  2. Creating applications, creating tags
  3. Downloading /uploading programs.
  1. Creating alarm messages
  2. Communication with PLC
  3. Fault diagnostics
  1. New Window Creation & Linking.
  2. Button Creation and design.
  3. Output Design.
  1. Numeric Scaling and Demonstration.
  2. Multi-State Word Lamps and Switches.
  3. Alarm creation.
  1. Log Creation and Monitoring.
  2. Admin and User Role Creation and Security Assigned
  3. Trend Graph.
  1. Controlling field Devices.
  2. Tricks & Tips.
  1. Introduction to HMI / SCADA
  2. Software Explanation
  3. Download and uploading the programs.
  1. IP address configuration
  2. Making New Project
  3. Features of SCADA
  1. Difference Between SCADA and HMI
  2. Difference Between SCADA and PLC
  3. Making and Editing New Graphic Display
  4.  
  1. Scada Tags – Memory, I/O, Discrete, Real, Integer, message
  2. Runtime, Development
  3. Animation
  4. Movement, Filling, Visibility, Blinking, Orientation, Height width,
  1. Tag creation
  2. Trend Details
  3. Real-time trend
  4. Historical trend
  1. Function Keys
  2. DDE / Suite link protocols
  3. Alarms and Events Details
  4. Security Control
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MASTER OF INDUSTRIAL AUTOMATION

DURATION : 3 MONTHS (240Hrs.)

PLC – 4 brands of PLC( Schneider, Allen Bradley, Siemens, Delta), SCADA, HMI, VFD, PLC Wiring and Control Panel Wiring and IIOT Concepts.
  1. Introduction to Electrical Engineering
  2. Applications used in industries
  3. Basic Concepts of Electricity
  4. Ohm’s Law
  1. Electrical Components and Symbols
  2. Electrical Circuit Analysis
  3. Relay logics and circuits
  1. Series and Parallel Circuits
  2. Voltage, Current, and Resistance
  3. Power and Energy in Electrical Systems
  1. Electrical machines(Motors and Types)
  2. Electrical Safety Practices
  1. Contactor – Latching/ Holding/ Retaining
  2. Timer – On delay/ OFF delay
  3. OLR, and SMPS
  4. Necessity of Motor Starters
  5. Direct online starters
  6. Motor – Forward Reversal with Interlocks
  7. Star-delta Starter
  1. Importance of Relay
  2. Relay
  3. Latching/ Holding/ Retaining
  4. Relay wiring with Logic gates
  5. Limit switch
  6. Reed switch
  7. Solenoid
  8. Actuators
  1. Overview
  2. Introduction to PLC
  3. Advantages of PLC Control Panel
  4. Architecture of PLC
  5. Working principle of PLC
  6.  
  1. PLC type and selection details
  2. Hardware configuration
  3. Software Explanation
  4. Communication details
  1. Online & Diagnostics
  2. Memory management
  3. Different types of Inputs and Outputs
  4. Concept of Digital I/O
  5. Concept of Analog I/O
  1. Concept of PLC scan cycle
  2. Maintenance and troubleshooting of PLC
  3. Selection of PLC
  4. Wiring of PLC
  5.  
  1. Source type input wiring
  2. Sink type input wiring
  3. Transistor type output wiring
  4. Relay type output wiring
  1. Various transmitters / sensors used in industrial applications
  2. Position sensor: Photo electric, proximity sensor, encoder)
  3. working principle, types selection guidelines
  4. Flow measurement, working principle, types, selection guidelines
  5. Pressure measurement, working principle, types, selection guidelines
  6. Load measurement, load cells
  7. Level measurement, working principle, types, selection guidelines
  8. Solenoid valves, control valves, smart transmitters
  9. Instrument transformers (CT,VT)
  10. Process control basics, closed & open loop control
  11. Process controllers (on-off, proportional, PID.
  1. Programming Language – Ladder diagram
  2. Device configuration – Start / Stop CPU
  3. Addressing details Digital, I/O’s
  4. Addressing details Analog, I/O’s
  5. Data Types – Bool, Integer, Real, Word, Dword
  6. Compile –Download, Upload program.
  1. Bit logic – NO, NC, NOT, SET, RESET, POSITIVE & NEGATIVE EDGE
  2. Timer – ON Delay, OFF Delay, Retentive Timer, Pulse Timer
  3. Counter – UP Counter, Down Counter, UPDOWN Counter
  4. Comparator – >, <, =
  5. Move Function
  1. Data type Conversion – ROUND, TRUNC, CEIL, FLOOR
  2. Math Functions – ADD, SUB, MUL, DIV, MOD, ABS, NEG
  3. Program control – CJ, CALL, LABEL, RETURN, MC, MCR
  1. Programming Language – Ladder diagram, FBD, STL
  2. Function Block, Functions – OB, FB, FC, DB
  3. Table, Cross reference
  4. Analog Configuration
  5. Analog signals 0v to 10v DC, 4mA to 20mA DC
  6. Adjusting gain & offset in A/D conversion
  7. Adjusting gain & offset in D/A conversion
  8. Scale function
  1. PID Configuration
  2. Real Time Clock – RTC
  3. High Speed Counter – HSC
  4. Pulse Train Output – PTO
  5. Libraries
  6. PDF conversion
  7. Real Time Applications
  1. Comparation of PLCs
  2. Reviews
  3. Discussion
  1. Programming Language – Ladder diagram
  2. Device configuration – Start / Stop CPU
  3. Addressing details Digital, I/O’s
  4. Addressing details Analog, I/O’s
  5. Data Types – Bool, Integer, Real, Word, Dword
  6. Compile –Download, Upload program.
  1. Bit logic – NO, NC, NOT, SET, RESET, POSITIVE & NEGATIVE EDGE
  2. Timer – ON Delay, OFF Delay, Retentive Timer, Pulse Timer
  3. Counter – UP Counter, Down Counter, UPDOWN Counter
  4. Comparator – >, <, =
  5. Move Function
  1. Data type Conversion – ROUND, TRUNC, CEIL, FLOOR
  2. Math Functions – ADD, SUB, MUL, DIV, MOD, ABS, NEG
  3. Program control – CJ, CALL, LABEL, RETURN, MC, MCR
  1. Programming Language – Ladder diagram, FBD, STL
  2. Function Block, Functions – OB, FB, FC, DB
  3. Table, Cross reference
  4. Analog Configuration
  5. Analog signals 0v to 10v DC, 4mA to 20mA DC
  6. Adjusting gain & offset in A/D conversion
  7. Adjusting gain & offset in D/A conversion
  8. Scale function
  1. PID Configuration
  2. Real Time Clock – RTC
  3. High Speed Counter – HSC
  4. Pulse Train Output – PTO
  5. Libraries
  6. PDF conversion
  7. Real Time Applications
  1. Comparation of PLCs
  2. Reviews
  3. Discussion
  1. Programming Language – Ladder diagram
  2. Device configuration – Start / Stop CPU
  3. Addressing details Digital, I/O’s
  4. Addressing details Analog, I/O’s
  5. Data Types – Bool, Integer, Real, Word, Dword
  6. Compile –Download, Upload program.
  1. Bit logic – NO, NC, NOT, SET, RESET, POSITIVE & NEGATIVE EDGE
  2. Timer – ON Delay, OFF Delay, Retentive Timer, Pulse Timer
  3. Counter – UP Counter, Down Counter, UPDOWN Counter
  4. Comparator – >, <, =
  5. Move Function
  1. Data type Conversion – ROUND, TRUNC, CEIL, FLOOR
  2. Math Functions – ADD, SUB, MUL, DIV, MOD, ABS, NEG
  3. Program control – CJ, CALL, LABEL, RETURN, MC, MCR
  1. Programming Language – Ladder diagram, FBD, STL
  2. Function Block, Functions – OB, FB, FC, DB
  3. Table, Cross reference
  4. Analog Configuration
  5. Analog signals 0v to 10v DC, 4mA to 20mA DC
  6. Adjusting gain & offset in A/D conversion
  7. Adjusting gain & offset in D/A conversion
  8. Scale function
  1. PID Configuration
  2. Real Time Clock – RTC
  3. High Speed Counter – HSC
  4. Pulse Train Output – PTO
  5. Libraries
  6. PDF conversion
  7. Real Time Applications
  1. Comparation of PLCs
  2. Reviews
  3. Discussion
  1. Programming Language – Ladder diagram
  2. Device configuration – Start / Stop CPU
  3. Addressing details Digital, I/O’s
  4. Addressing details Analog, I/O’s
  5. Data Types – Bool, Integer, Real, Word, Dword
  6. Compile –Download, Upload program.
  1. Bit logic – NO, NC, NOT, SET, RESET, POSITIVE & NEGATIVE EDGE
  2. Timer – ON Delay, OFF Delay, Retentive Timer, Pulse Timer
  3. Counter – UP Counter, Down Counter, UPDOWN Counter
  4. Comparator – >, <, =
  5. Move Function
  1. Data type Conversion – ROUND, TRUNC, CEIL, FLOOR
  2. Math Functions – ADD, SUB, MUL, DIV, MOD, ABS, NEG
  3. Program control – CJ, CALL, LABEL, RETURN, MC, MCR
  1. Programming Language – Ladder diagram, FBD, STL
  2. Function Block, Functions – OB, FB, FC, DB
  3. Table, Cross reference
  4. Analog Configuration
  5. Analog signals 0v to 10v DC, 4mA to 20mA DC
  6. Adjusting gain & offset in A/D conversion
  7. Adjusting gain & offset in D/A conversion
  8. Scale function
  1. PID Configuration
  2. Real Time Clock – RTC
  3. High Speed Counter – HSC
  4. Pulse Train Output – PTO
  5. Libraries
  6. PDF conversion
  7. Real Time Applications
  1. Comparation of PLCs
  2. Reviews
  3. Discussion
  1. Getting started with HMI
  2. Creating applications, creating tags
  3. Downloading /uploading programs.
  1. Creating alarm messages
  2. Communication with PLC
  3. Fault diagnostics
  1. New Window Creation & Linking.
  2. Button Creation and design.
  3. Output Design.
  1. Numeric Scaling and Demonstration.
  2. Multi-State Word Lamps and Switches.
  3. Alarm creation.
  1. Log Creation and Monitoring.
  2. Admin and User Role Creation and Security Assigned
  3. Trend Graph.
  1. Controlling field Devices.
  2. Tricks & Tips.
  1. Getting started with HMI
  2. Creating applications, creating tags
  3. Downloading /uploading programs.
  1. Creating alarm messages
  2. Communication with PLC
  3. Fault diagnostics
  1. New Window Creation & Linking.
  2. Button Creation and design.
  3. Output Design.
  1. Numeric Scaling and Demonstration.
  2. Multi-State Word Lamps and Switches.
  3. Alarm creation.
  1. Log Creation and Monitoring.
  2. Admin and User Role Creation and Security Assigned
  3. Trend Graph.
  1. Controlling field Devices.
  2. Tricks & Tips.
  1. Understanding the basic techniques of controlling an AC motor.
  2. Block Diagram of VFD
  3. How an AC drive is constructed, and how the various protection features work
  1. Operation of the AC drive.
  2. AC drive range and specification.
  3. Motor Nameplate – Drive
  4. Modes of Control
  5. V/F Control
  1. Speed & Torque
  2. Vector control
  3. Auto Tuning / ID Run
  4. Frequency Reference Setting
  5. Acceleration and De-Acceleration Control
  1. Forward and Reverse control
  2. Monitor / Display parameter
  3. Parameter Selection
  4. Parameter programming
  5. Set points
  1. Multi-speed control
  2. External speed control by Analog Input / Analog output
  3. Remote control
  4. Jogging concept
  5. Dynamic Braking
  1. Master slave concept
  2. Braking resistor
  3. Communication with PLC
  1. Introduction to HMI / SCADA
  2. Software Explanation
  3. Download and uploading the programs.
  1. IP address configuration
  2. Making New Project
  3. Features of SCADA
  1. Difference Between SCADA and HMI
  2. Difference Between SCADA and PLC
  3. Making and Editing New Graphic Display
  4.  
  1. Scada Tags – Memory, I/O, Discrete, Real, Integer, message
  2. Runtime, Development
  3. Animation
  4. Movement, Filling, Visibility, Blinking, Orientation, Height width,
  1. Tag creation
  2. Trend Details
  3. Real-time trend
  4. Historical trend
  1. Function Keys
  2. DDE / Suite link protocols
  3. Alarms and Events Details
  4. Security Control
  1. Introduction to switch gears & accessories
  2. Basics of control & power drawings
  1. General protection involved in panel
  2. Load management (connected load, running load, load factor)
  1. Indications (Ammeter, Volt Meter, PF & KW Meter etc.)
  2. Preparation of general arrangement diagrams, busbar sizing
  1. Electrical protection
  2. Preparation of power & control circuits
  3. General wiring guidelines / practices
  1. Maintenance & troubleshooting of control circuits in live panels
  2. Designing Power & Control Drawings through AutoCad
  1. REVIEW
  2. Activity Recap
  3. Role plays and Feedback
  4. Trainer Insights
  5. Closing Remark
  1. Function Keys
  2. DDE / Suite link protocols
  3. Alarms and Events Details
  4. Security Control
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EXPERT-LEVEL TROUBLESHOOTING & MAINTENANCE

DURATION : 1 MONTHS (60Hrs.)

Preventive Maintenance Maintenance Schedule preparation Electrical Control Circuit Development Electrical VFD Drive Installation & Energy Monitoring System using SCADA Troubleshooting PLC Corrective Actions PLC Error Codes Troubleshooting
  1. Introduction to servo motors and drives
  2. Importance of servo systems in automation
  3. Working Principle of Servo Motors
  4. Understanding servo motor construction and operation
  1. Principles of feedback control in servo system
  2. Types of Servo Motors
  3. Different types of servo motors: AC servo, DC servo, and stepper motors
  4. Selection criteria based on application requirements
  5. Servo Drives and Controllers
  1. Functions and features of servo drives
  2. Programming servo controllers for motion control tasks
  3. Servo System Setup and Configuration
  1. Installation and wiring of servo motors and drives
  2. Parameter configuration for optimal performance
  3. Motion Control Programming
  4. Programming motion profiles for servo motors
  1. Trajectory planning and motion synchronization
  2. Applications of Servo Systems
  3. Industrial applications of servo systems in robotics, CNC machining, and packaging
  4. Case studies and examples of servo-controlled systems
  1. Troubleshooting and Maintenance
  2. Common issues and troubleshooting techniques in servo systems
  3. Preventive maintenance practices for prolonged system lifespan
  4. Review
  1. Internet of Things (IoT) in Industrial Automation
  2. Introduction to IoT
  3. Definition and concept of IoT
  4. Evolution and significance of IoT in industrial automation
  1. Components of IoT Ecosystem
  2. Communication protocols (e.g., MQTT, CoAP)
  3. Edge devices and gateways
  1. IoT Architecture
  2. Layers of IoT architecture (Perception, Network, Middleware, Application)
  3. Role of cloud computing in IoT
  4. Integration of PLCs with IoT
  1. Interfacing PLCs with IoT devices
  2. Data acquisition and transmission from PLCs to IoT platforms
  3. IoT Platforms and Solutions
  4. Overview of IoT platforms (e.g., AWS IoT, Azure IoT, Google Cloud IoT)
  1. Application development and deployment for industrial IoT
  2. Data Analytics and Machine Learning in IoT
  3. Data preprocessing and analysis techniques
  4. Predictive maintenance and anomaly detection using machine learning algorithms
  5. IoT Security and Privacy
  6. Security challenges in IoT deployments
  1. Best practices for securing IoT systems and data
  2. Industrial IoT Applications and Case Studies
  3. Smart manufacturing
  4. Predictive maintenance
  5. Asset tracking and monitoring
  6. Energy management.
  1. Preventive Maintenance
  2. Productive Devices
  3. Maintenance Schedule preparation
  1. Electrical Control Circuit Development
  2. Electrical Drawing Analysis
  1. VFD Drive Installation & Parameters in Motors \
  2. VFD Error Codes & Corrective Actions
  3. Current Control in Motors
  1. Energy Monitoring System using SCADA
  2. Troubleshooting PLC Corrective Actions
  3. PLC Error Codes
  1. Troubleshooting SERVO Motors & Drives
  2. SERVO DRIVE Parameter settings
  3. Servo Error Codes Corrective Actions
  1. Instruments Controls Wiring & Maintenance (Sensors, Controllers, Process Indicators)
  2. Earthing
  3. Review
  1. Introduction to switch gears & accessories
  2. Basics of control & power drawings
  1. General protection involved in panel
  2. Load management (connected load, running load, load factor)
  1. Indications (Ammeter, Volt Meter, PF & KW Meter etc.)
  2. Preparation of general arrangement diagrams, busbar sizing
  1. Electrical protection
  2. Preparation of power & control circuits
  1. General wiring guidelines / practices
  2. Maintenance & troubleshooting of control circuits in live panels
  1. Designing Power & Control Drawings through AutoCad
  2. Review.

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