EXPERT-LEVEL TROUBLESHOOTING & MAINTENANCE
Our Courses
- Our Courses
EXPERT-LEVEL TROUBLESHOOTING & MAINTENANCE
DURATION : 1 MONTHS (60Hrs.)
Advance your skills with expert-level industrial automation training online. This course covers preventive maintenance, VFD drive installation, SCADA-based energy monitoring, control circuit design, PLC error code diagnosis, and troubleshooting techniques. Ideal for professionals aiming to solve real-world automation issues with hands-on learning in just 1 month (60 hours).
Add on 1 : Servo Systems
- Introduction to servo motors and drives
- Importance of servo systems in automation
- Working Principle of Servo Motors
- Understanding servo motor construction and operation
- Principles of feedback control in servo system
- Types of Servo Motors
- Different types of servo motors: AC servo, DC servo, and stepper motors
- Selection criteria based on application requirements
- Servo Drives and Controllers
- Functions and features of servo drives
- Programming servo controllers for motion control tasks
- Servo System Setup and Configuration
- Installation and wiring of servo motors and drives
- Parameter configuration for optimal performance
- Motion Control Programming
- Programming motion profiles for servo motors
- Trajectory planning and motion synchronization
- Applications of Servo Systems
- Industrial applications of servo systems in robotics, CNC machining, and packaging
- Case studies and examples of servo-controlled systems
- Troubleshooting and Maintenance
- Common issues and troubleshooting techniques in servo systems
- Preventive maintenance practices for prolonged system lifespan
- Review
Add on 2 : IIOT (Industrial IOT)
- Internet of Things (IoT) in Industrial Automation
- Introduction to IoT
- Definition and concept of IoT
- Evolution and significance of IoT in industrial automation
- Components of IoT Ecosystem
- Communication protocols (e.g., MQTT, CoAP)
- Edge devices and gateways
- IoT Architecture
- Layers of IoT architecture (Perception, Network, Middleware, Application)
- Role of cloud computing in IoT
- Integration of PLCs with IoT
- Interfacing PLCs with IoT devices
- Data acquisition and transmission from PLCs to IoT platforms
- IoT Platforms and Solutions
- Overview of IoT platforms (e.g., AWS IoT, Azure IoT, Google Cloud IoT)
- Application development and deployment for industrial IoT
- Data Analytics and Machine Learning in IoT
- Data preprocessing and analysis techniques
- Predictive maintenance and anomaly detection using machine learning algorithms
- IoT Security and Privacy
- Security challenges in IoT deployments
- Best practices for securing IoT systems and data
- Industrial IoT Applications and Case Studies
- Smart manufacturing
- Predictive maintenance
- Asset tracking and monitoring
- Energy management.
Add on 3 : Troubleshooting & Maintenance in Automation
- Preventive Maintenance
- Productive Devices
- Maintenance Schedule preparation
- Electrical Control Circuit Development
- Electrical Drawing Analysis
- VFD Drive Installation & Parameters in Motors \
- VFD Error Codes & Corrective Actions
- Current Control in Motors
- Energy Monitoring System using SCADA
- Troubleshooting PLC Corrective Actions
- PLC Error Codes
- Troubleshooting SERVO Motors & Drives
- SERVO DRIVE Parameter settings
- Servo Error Codes Corrective Actions
- Instruments Controls Wiring & Maintenance (Sensors, Controllers, Process Indicators)
- Earthing
- Review
Add on 4 : PANEL DESIGNING & WIRING
- Introduction to switch gears & accessories
- Basics of control & power drawings
- General protection involved in panel
- Load management (connected load, running load, load factor)
- Indications (Ammeter, Volt Meter, PF & KW Meter etc.)
- Preparation of general arrangement diagrams, busbar sizing
- Electrical protection
- Preparation of power & control circuits
- General wiring guidelines / practices
- Maintenance & troubleshooting of control circuits in live panels
- Designing Power & Control Drawings through AutoCad
- Review.
