1. Introduction to Electrical Engineering
2. Basic Concepts of Electricity
3. Ohm’s Law and Kirchhoff’s Laws
4. Electrical Components and Symbols
5. Electrical Circuit Analysis
6. Series and Parallel Circuits
7. Voltage, Current, and Resistance
8. Power and Energy in Electrical Systems
9. Electrical Safety Practices

1. Overview
2. Introduction to PLC
3. Advantages of PLC Control Panel
4. Architecture of PLC
5. Working principle of PLC
6. PLC type and selection details
7. Hardware configuration
8. Software Explanation
9. Communication details
10. Online & Diagnostics
11. Memory management
12. Different types of Inputs and Outputs
    • Concept of Digital I/O
    • Concept of Analog I/O
13. Concept of PLC scan cycle
14. Maintenance and troubleshooting of PLC
15. Selection of PLC
16. Wiring of PLC
    • Source type input wiring
    • Sink type input wiring
    • Transistor type output wiring
    • Relay type output wiring

1. Contactor – Latching/ Holding/ Retaining
2. Timer – On delay/ OFF delay
3. OLR, and SMPS
4. Motor
   • Necessity of Motor Starters
   • Direct online starters
   • Motor – Forward Reversal with Interlocks
   • Star-delta Starter
5. Importance of Relay
6. Relay
   • Latching/ Holding/ Retaining
   • Relay wiring with Logic gates
7. Field instruments
   • Sensors
   • Limit switch
   • Reed switch
   • Solenoid
   • Actuators and much more
8. Applications used in industries

1. Programming Language – Ladder diagram
2. Device configuration – Start / Stop CPU
3. Addressing details Digital, I/O’s
4. Addressing details Analog, I/O’s
5. Data Types – Bool, Integer, Real, Word, Dword
6. Compile –Download, Upload program
7. Bit logic – NO, NC, NOT, SET, RESET, POSITIVE & NEGATIVE EDGE
8. Timer – ON Delay, OFF Delay, Retentive Timer, Pulse Timer
9. Counter – UP Counter, Down Counter, UPDOWN Counter
10. Comparator – >, <, =
11. Move Function
12. Data type Conversion – ROUND, TRUNC, CEIL, FLOOR
13. Math Functions – ADD, SUB, MUL, DIV, MOD, ABS, NEG
14. Program control – CJ, CALL, LABEL, RETURN, MC, MCR
15.  

1. Programming Language – Ladder diagram, FBD, STL
2. Function Block, Functions – OB, FB, FC, DB
3. Table, Cross reference
4. Analog Configuration
   • Analog signals 0v to 10v DC, 4mA to 20mA DC
   • Adjusting gain & offset in A/D conversion
   • Adjusting gain & offset in D/A conversion
5. Scale function
6. PID Configuration
7. Real Time Clock – RTC
8. High Speed Counter – HSC
9. Pulse Train Output – PTO
10. Libraries
11. PDF conversion
12. Real Time Applications

1. Understanding the basic techniques of controlling an AC motor.
2. Block Diagram of VFD
3. How an AC drive is constructed, and how the various protection features work
4. Operation of the AC drive.
5. AC drive range and specification.
6. Motor Nameplate – Drive
7. Modes of Control
   • V/F
   • Speed & Torque
   • Vector control
8. Auto Tuning / ID Run
9. Frequency Reference Setting
10. Acceleration and De-Acceleration Control
11. Forward and Reverse control
12. Monitor / Display parameter
13. Parameter Selection
14. Parameter programming
15. Set points
16. Multi-speed control
17. External speed control by Analog Input / Analog output
18. Remote control
19. Jogging concept
20. Dynamic Braking
21. Master slave concept
22. Braking resistor
23. Communication with PLC

1. Introduction to HMI / SCADA
2. Software Explanation
3. Download and uploading the programs
4. IP address configuration
5. Making New Project
6. Features of SCADA
7. Difference Between SCADA and HMI
8. Difference Between SCADA and PLC
9. Making and Editing New Graphic Display
   • Scada Tags – Memory, I/O, Discrete, Real, Integer, message
10. Runtime, Development
11. Animation
    • Movement, Filling, Visibility, Blinking, Orientation, Height width,
12. Tag creation
13. Trend Details
    • Real-time trend
    • Historical trend
14. Function Keys
15. DDE / Suite link protocols
16. Alarms and Events Details
17. Security Control

1. Overview of Servo Systems

   • Introduction to servo motors and drives
   • Importance of servo systems in automation

2. Working Principle of Servo Motors

   • Understanding servo motor construction and operation
   • Principles of feedback control in servo systems

3. Types of Servo Motors

   • Different types of servo motors: AC servo, DC servo, and stepper motors
   • Selection criteria based on application requirements

4. Servo Drives and Controllers

   • Functions and features of servo drives
   • Programming servo controllers for motion control tasks

5. Servo System Setup and Configuration

   • Installation and wiring of servo motors and drives
   • Parameter configuration for optimal performance

6. Motion Control Programming

   • Programming motion profiles for servo motors
   • Trajectory planning and motion synchronization

7. Applications of Servo Systems

   • Industrial applications of servo systems in robotics, CNC machining, and packaging
   • Case studies and examples of servo-controlled systems

8. Troubleshooting and Maintenance

   • Common issues and troubleshooting techniques in servo systems
   • Preventive maintenance practices for prolonged system lifespan
9.  

 Internet of Things (IoT) in Industrial Automation

1. 1. Introduction to IoT

      • Definition and concept of IoT
      • Evolution and significance of IoT in industrial automation

   2. Components of IoT Ecosystem

      • Sensors and actuators
      • Communication protocols (e.g., MQTT, CoAP)
      • Edge devices and gateways

   3. IoT Architecture

      • Layers of IoT architecture (Perception, Network, Middleware, Application)
      • Role of cloud computing in IoT

   4. Integration of PLCs with IoT

      • Interfacing PLCs with IoT devices
      • Data acquisition and transmission from PLCs to IoT platforms

   5. IoT Platforms and Solutions

      • Overview of IoT platforms (e.g., AWS IoT, Azure IoT, Google Cloud IoT)
      • Application development and deployment for industrial IoT

   6. Data Analytics and Machine Learning in IoT

      • Data preprocessing and analysis techniques
      • Predictive maintenance and anomaly detection using machine learning algorithms

   7. IoT Security and Privacy

      • Security challenges in IoT deployments
      • Best practices for securing IoT systems and data

   8. Industrial IoT Applications and Case Studies

      • Smart manufacturing
      • Predictive maintenance
      • Asset tracking and monitoring
      • Energy management

 Internet of Things (IoT) in Industrial Automation

1. 1. Introduction to IoT

      • Definition and concept of IoT
      • Evolution and significance of IoT in industrial automation

   2. Components of IoT Ecosystem

      • Sensors and actuators
      • Communication protocols (e.g., MQTT, CoAP)
      • Edge devices and gateways

   3. IoT Architecture

      • Layers of IoT architecture (Perception, Network, Middleware, Application)
      • Role of cloud computing in IoT

   4. Integration of PLCs with IoT

      • Interfacing PLCs with IoT devices
      • Data acquisition and transmission from PLCs to IoT platforms

   5. IoT Platforms and Solutions

      • Overview of IoT platforms (e.g., AWS IoT, Azure IoT, Google Cloud IoT)
      • Application development and deployment for industrial IoT

   6. Data Analytics and Machine Learning in IoT

      • Data preprocessing and analysis techniques
      • Predictive maintenance and anomaly detection using machine learning algorithms

   7. IoT Security and Privacy

      • Security challenges in IoT deployments
      • Best practices for securing IoT systems and data

   8. Industrial IoT Applications and Case Studies

      • Smart manufacturing
      • Predictive maintenance
      • Asset tracking and monitoring
      • Energy management

1. Project Selection and Planning

   • Identifying a real-world industrial automation challenge or problem to solve
   • Defining project objectives, scope, and deliverables

2. System Design and Development

   • Designing the control system architecture using PLCs, sensors, actuators, and other components
   • Developing PLC programs and HMI interfaces for system control and monitoring

3. Hardware Installation and Integration

   • Installing and wiring PLCs, sensors, actuators, and other equipment according to the project requirements
   • Integrating communication networks and protocols for seamless data exchange

4. System Testing and Validation

   • Conducting functional testing to ensure the proper operation of the control system
   • Troubleshooting and debugging any issues or errors encountered during testing

5. Performance Optimization

   • Fine-tuning the control system parameters for optimal performance and efficiency
   • Implementing feedback mechanisms and control algorithms to improve system responsiveness

6. Documentation and Reporting

   • Documenting the project design, implementation, and testing processes
   • Generating comprehensive reports and presentations to communicate project outcomes

7. Presentation and Demonstration

   • Presenting the industrial hands-on project to instructors, peers, and industry professionals
   • Demonstrating the functionality and effectiveness of the control system in addressing the identified industrial automation challenge

8. Reflection and Learning

   • Reflecting on the project experience and lessons learned
   • Identifying areas for improvement and future development opportunities in industrial automation